WHAT IS RETROFIT AND WHY IS IT IMPORTANT?

Retrofitting involves the modernization of existing machine tools by updating their mechanical components to meet the latest technologies .

This process allows you to significantly improve the performance of your machines and bring them back to high standards, increasing productivity and precision without having to face the costs of a new purchase.

PRELIMINARY ANALYSIS OF THE MACHINE

In the first step of the retrofit process, our team of technicians performs an in-depth analysis of your machinery.

We evaluate the current state of mechanical components, identify any signs of inefficiency or wear and analyze areas for potential improvement .

This phase allows us to develop a customized plan to optimize the performance of the machine, taking into account the customer's operational needs and ensuring maximum return on investment.

INTERVENTION DESIGN

Once the analysis is complete, we use the collected data to develop solutions that improve mechanical performance , then plan the retrofit based on technical needs .

The intervention is designed to guarantee maximum operational efficiency , ensuring an increase in overall performance .

DISMANTLING AND MECHANICAL OVERHAUL

The disassembly and mechanical overhaul phase consists of disassembling all the components of the machine tool to perform a complete mechanical overhaul .

We carry out a thorough check of the parts followed by the repair or replacement of damaged or worn components with high quality ones.

This phase is crucial to ensure that each mechanical component is aligned with the precision standards required by the customer and compliant with the original conditions of the machinery.

CUSTOM MODIFICATIONS ON CUSTOMER REQUEST

This phase allows the customer to request customized modifications that adapt to their production needs .

We are able to carry out various custom modifications ; this could be the updating of particular mechanical components, improving operational performance or implementing new features.

GEOMETRY AND PRECISION RESTORATION

Restoring the machine tool geometry is one of the most critical interventions in the retrofit process.

Our technicians through different processes such as scraping or the application of turcite are able to restore the sliding surfaces and correct any mechanical deformations.

The goal is to bring the machine back to the highest standards of precision, ensuring optimum performance .

FUNCTIONAL TESTING AND OPERATIONAL TESTING

Once the mechanical overhaul and geometry restoration of the machine are completed, we perform a detailed functional test .

During this phase the machine is subjected to a series of tests under real operating conditions to verify that the machine operates at maximum efficiency and that the modifications made have been successfully implemented.

PREVENTIVE MAINTENANCE AND CONTINUOUS SUPPORT

As a final step in our retrofit process, we offer preventive maintenance program planning.

Proper post-retrofit maintenance is essential to extend the life of the machinery and preserve the results obtained.

Furthermore, our team provides continuous support , ready to intervene promptly for any future needs.